Keys to Digital Dental Manufacturing Quality

CAM Software

The CAM Software must output smooth motion data utilizing specialized high-speed machining strategies that will minimize machine time and increase cutting tool life while providing fine, highly detailed surface finishes with the best restorative margins.

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Dental CAD/CAM Software Solutions From the Experts

Axsys provide Dental CAD and CAM Software Solutions a variety of industry leading software publishers whose software solutions enable medical professionals to design and manufacture dental products. These providers have combined their many years of CAD/CAM development with state-of-the-art hardware technology and expert advice from and extensive list of experienced medical partners thereby harnessing each of their individual, powerful capabilities in software that is easy for medical professionals to learn and to use.

By offering these quality products, we are able to provide full and unique dental CAD/CAM solutions that address our customers specific needs; from scanning the plaster model to designing the dental restoration in 3D, through to the CAM software to manufacture the models using CNC milling machines and 3D printers.

The products we provide are all part of an Open-system, allowing you to choose any combination of these solutions to create a digital dental solution to meet your budget and fulfill your needs and objectives.

As with our Versamill machine technology, we leverage our over 800 man-years of digital design and manufacturing experience, spanning all market segments including the dental industry, to provide additional software enhancements over and above a vendors standard deliverable product. These unique enhancements, which are not available from any other supplier, provide additional functionality while assuring reliability and increasing productivity.

Highest Quality Restorations

from Expert Machining Templates

Unlike any Other Solution

Dental CAM Software

 # Dentl CAM software provides fully automated manufacturing methods that reduce costs, and improve quality and productivity. It offers the latest parallel processing technologies so your team can add and process new jobs while tool paths are generated in the background. It removes unnecessary downtime by allowing multiple jobs and blocks to be processed simultaneously.

Intelligent workflow ensures that only machines, fixtures, materials and suitable machining strategies can be selected by the operator. Since our solutions are based on an Open CAM system, design form other CAD packages can be imported so tool paths can be generated on simple or complex restorations created by any CAD system. Stock management ensures you are only selecting blocks for which you have physical stock.

The rapid nesting algorithm allows you to fill and pin a block quickly and efficiently. Part-to-part pinning allows you to get the maximum yield from your blocks.

An automation layer allows operations in a lights-out milling facility as part of an integrated CAD/CAM workflow or stand-alone piece. CAM software allows you to build machine and fixture libraries to match available equipment, this integration speeds up CAD/CAM workflow by removing expensive data administration time.

Milling Templates

Milling templates are supplied with the software covering a wide range of materials including titanium, cobalt-chrome, and glass ceramics. These allow highly-tailored automated generation of toolpaths.

Our team of expert CAD/CAM and manufacturing experts have leveraged our over 800 man-years of experience to provide significant enhancements to the standard deliverable product. These modifications include enhancements to the user interface, milling strategies, libraries and more and greatly improve restoration quality, tool life, surface finish, machine time and reliability. Users can also develop their own templates for any additional materials that they machine.

Library Manager

The library manager within Dental CAM Software allows users to develop and edit libraries of material stock, fixtures and NC machines. These libraries form part of the stock-management system that allows the user to only select sizes of material block that are currently in stock and that are suitable for the specified machine fixture, so saving time and eliminating possible errors. The new interface makes it easier to add extra items, such as a partly-used block of material or a new piece of equipment, to the library

Machining Strategies

Dental CAM Software provide numerous high speed machining strategies significantly increase quality, reduce machining times and minimize manual rework for complex shapes common to the dental industry. To achieve the best results, our machining templates apply the appropriate HSM-suitable machining strategies to perform optimal high speed milling operations.

Corner Finishing

Pencil milling automatically cleans up corners or concave fillets so that there is uniform stock left at surface intersections. Relieving the larger volume of material allows for less tool deflection and noise when cutting corners.

Intelligent Stock Removal

Intelligently removes small islands of residual stock that can remain on the part due to a combination of tool radii and step-over, by inserting a smooth extension into the area.

Pattern Finishing

Depending on the part shape, Raster, Radial or Spiral strategies can be employed to provide maximum efficiency. Full control of the leads and links ensures smooth toolpath transitions, improving both tool life and surface finish.

3D Offset Finishing

3D offset machining delivers an excellent surface finish because the step-over is varied to give a constant cusp height, both on steep surfaces and shallow contoured areas.

Spiral Offset Finishing

Spiral offset finishing prevents ‘witness marks’, reduces machining time and improves tool life since the tool stays in constant contact with the model in one smooth spiral motion, and giving an excellent surface finish.

Optimized Finishing

3D Offset and Constant-Z finishing are combined to produce the best toolpaths for machining both the flatter and steeper areas of a part. Here the strategy automatically interleaves the toolpaths in the intermediate areas between the two strategies, ensuring high surface quality.

Parametric Offset Machining

Parametric Offset machining intelligently morphs toolpaths across a surface with a varying rather than constant step-over. This strategy covers the complete area without any sharp changes in direction, so improving surface finish and tool life.

High Efficiency Roughing

The main requirements of high-efficiency roughing are to keep the load on the cutter as constant as possible and to minimize any sudden changes in the cutting direction

FOLLOW-ME! Technology Group’s sole product focus is to develop and deliver a CAM software that is dedicated to the dental market. This not only allows them to quickly adapt to the functional requirements of their customers, but also bring new and innovative features first to market with their core product hyperDENT®.

hyperDENT incorporates efficient proven milling cycles from the industrial segment that provide maximum process stability and indication quality. For example, the patent protected peeling strategies used for complex materials such as glass ceramic ensures perfect surface quality while simultaneously maximizing tool life.

Based on a modular product structure, hyperDENT targets different dental market segments from small and mid-sized dental laboratories, to milling centers and high-production laboratories. Customers can choose which hyperDENT version best suits their business needs from one of their two core products: hyperDENT Compact or hyperDENT Classic. Depending on individual needs, customers can also add-on software from the hyperDENT Options range.

As the demand for in-house milling production began to rise steadily, a simple to use, lighter edition of hyperDENT was created. This CAM software unlocks the true potential of common benchtop-type mills while staying sensitive to the lower-cost nature of this machine category. All of the key advantages, of a fast, safe, efficient and precise workflow process that hyperDENT is renowned for, is maintained. Therefore, although this edition is light, it contains all of the core requirements that any lab would need. With its user-friendly interface, extensive training is not required and can therefore be used by technicians without previous CAD/CAM experience.

FOLLOW-ME!’s flagship product allows for the in-house production of ALL your digitally designed dental applications. Its robust features and unique customization options give labs and milling centers complete control of their manufacturing needs.

Containing all that is included in Compact, this version is a step up and is suitable for large-sized labs, where simultaneous production on multiple projects is required. Features such as multipart roughing contribute to workflow efficiency by reducing material waste, increasing tool life and decreasing milling times. Additionally, customers are able to create their own part types to clarify a wider range of products within the software. This enables the customer to specify separate parameters and toolpaths for their newly created indications.

hyperDENT®Practicelab is one of the easiest to use CAM software products on the market and was specifically designed for glass ceramic indications or indications from soft material, where more complex milling strategies are not required.

hyperDENT® Practicelab has a significantly simplified interface so the computerized steps are familiar from the get-go. The all-new touch screen technology that is incorporated eliminates the need for a mouse, allowing for a neat and tangle free workspace to compliment any dental lab. So much automation has been packed in to this slim and trimmed down version of hyper- DENT® that it is a perfect solution for novice users. The workstep wizard guides users through the complete workflow process and provides simple operational commands,

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Staying up-to-date with new CAD/CAM technology can be difficult without a CAM product that gives its users flexibility and expandability. hyperDENT Options allows for add-on modules so that users can either manufacture new types of indications or customize their current capabilities and solutions.

hyperDENT Grinding Module

The hyperDENT grinding module adds special toolpaths for the production of glass ceramics.

These toolpaths specifically address the complications of grinding with water-cooled diamond cutters, for the highest quality and most efficient production of these materials.

The hyperDENT grinding module adds special toolpaths for the production of glass ceramics. These toolpaths specifically address the complications of grinding with water-cooled diamond cutters, for the highest quality and most efficient production of these materials.

Full Denture Module

The hyperDENT full denture module is a fully automated CAM feature that cuts out more than half of the steps required in the traditional full denture process. It is one of the first full denture capable software systems that utilizes automated tool paths and parameter calculations.

This includes both the lower and upper jaw components, which allows for easy digital handling and is particularly beneficial for novice users.

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Template Generator

The hyperDENT template generator is for advanced CAM users who need to create individualized machining templates to respond with total flexibility to new tools, materials, and restorations.

With this module, hyperDENT provides unique and flexible capabilities to its users. Unique, as other CAM software and digital dental manufacturing solution providers typically create "canned" machining templates that they then provide to their customers - templates that end users are not able to modify.

hyperDENT Abutment Creator

The hyperDENT abutment creator enables the milling of individual abutments, implant bars, and screw-retained bridges.

Due to hyperDENT's robust and tested libraries of interface geometries, these complex restorations can be milled easily with high-quality results.

hyperDENT also disregards the inconsistency of implant interface geometries from different CAD systems and scan adapter libraries, by replacing the geometry with a perfectly fitting alternative.

Perfect Fit, Perfect Surface Quality

The result is what counts – and this can be judged by the fit and surface quality. Milling algorithms are the key to achieving excellent results in these areas.

With hyperDENT you can achieve an extremely good fit exactly where it is needed; the margin line, the abutment connection geometry, or the screw seat area in the screw channel. This gives you high-precision dental restorations, without sacrificing fast machining times.

With hyperDENT, margin lines can be manufactured to perfection. Special circular equidistant milling strategies ensure that thin edges can be machined in zirconium oxide without damage to the margin line, despite the quick processing times.

Program with Go2dental CAM

 # GO2dental is accessible to every professional, facilitating the production of any type of dental restoration. GO2dental is an open system, reads any CAD file and processes it for any machine tool.

It is based on proven technology developed for the mechanical industry for over 20 years. Ceramic materials are machined with a very high surface quality, with optimized times while maintaining the life of the tool for a long time.

Import

When the user opens a file, GO2dental determines the morphology of the tooth element. The necessary geometry, after an analysis, is automatically created and added:

  • For Crowns and Bridges: margin lines, insertion axes, chambers and intermediate elements are identified
  • For implants: Bridges: insertion axes, hole recognition (axes, diameters and depths)
  • For removable dentures: hooks and grids


Placement

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The user chooses the starting blank from a library of different suppliers. Partially used blanks can be saved and reused later. Different scale factors can be used in agreement with Zirconium suppliers. For 4 or 5-axis machines, the optimal tooth height is calculated and positioning is automatic.

  • Flexibility in the choice of blanks and saving of processing time
  • Shorter tool length > less vibration, greater flexibility in production
  • Bar blank for plants and bridges
  • Automatic positioning of connectors and supports
  • Connectors to stabilize bridges during sintering
  • Automatic positioning saves time and optimizes material utilization
  • Materials: Wax, PMMA, Zirconium, Cobalt Chrome, Titanium, Ceramic, HIP...


Produce

This part is the heart of our knowledge and experience. We offer you specific toolpaths for

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  • Blank management to minimize air movements and reduce processing times
  • Maximum rigidity of the elements during machining
  • Precision and very high surface quality
  • Machining of hard materials
  • Customized list of automatic operations for each material
  • Automatic tool selection
  • Automatic cutting conditions (feed rates and spindle revolutions)
  • Authorized users can easily create and edit the list of operations, cutting conditions, tools, strategies, etc.
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Program with Oqton™

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Oqton is an automated CAM software and production platform for dental milling applications powered by artificial intelligence. Oqton increases dental lab and milling center productivity and eliminates the bottlenecks in the milling workflow in a number of key ways:

  • • Unprecedented automation across the entire CAM workflow, including automatic stock selection, nesting and toolpath generation:
  • • Full traceability of process, parts and material stock
  • • Intelligence & experience programmed into the process

State-of-the-Art Framework

 # Oqton for dental is a complete solution for a fast and flexible dental production workflow.

Unparalleled automation enabled by AI to realise unprecedented levels of efficiency & productivity, bringing you the peace-of-mind you deserve.

A single integrated system that significantly increases the productivity of digital dentistry. Oqton can connect and automate the workflow for all manufacturing processes, including CNC milling, metal and polymer 3D printing and hybrid additive/ subtractive CAM workflows.

Schedule, track and tra+tive of computer hardware.

Based on feature detection, milling templates are automatically assigned, thereby optimizing,machining efficiency. Oqton automatically creates margin line for clean, high-quality part margins without chipping.

Oqton tracks all orders, stock material, and part history including revision history for easy compilation of Design History Files and Device History Records).



The Machining Process

The milling process typically includes rough and rest-roughing toolpaths from the occlusal and prep sides as shown on the top row. The process then continues with finishing toolpath processing using constant cusp and/or constant-Z pattern finishing for steep areas. The process is then completed utilizing rest-finishing for smaller detailed fissure areas.




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